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Thermal Shock Test Chambers

Rapid Hot/Cold Transition Testing to MIL-STD-810, MIL-STD-883, and IEC 60068-2-14

Solder joints, encapsulation, and bonded material interfaces can survive gradual temperature cycling that would reveal a defect immediately under a rapid, extreme transition — which is exactly the gap thermal shock testing is designed to close. Rather than ramping temperature within one chamber, thermal shock testing exposes the product to a near-instantaneous step between hot and cold, stressing interfaces and joints far more aggressively than a slow ramp would.

Sonacme's thermal shock chambers come in two-zone and three-zone designs, each in six sizes from 50L to 1000L. The two-zone chambers move the product in a basket between a hot zone and a cold zone, and cover MIL-STD-810, MIL-STD-883, IEC 60068-2-14 and applicable JEDEC methods. The three-zone chambers use damper switching instead of a moving basket, and Sonacme lists them against MIL-STD-883, ISO 26262 (road vehicle functional safety) and IEC 61508. Sonacme also offers vertical, horizontal and liquid configurations.

Within each design, temperature performance is the same across the range, so the choice of model comes down to test space and load capacity. The tables below compare every model and link to its full specifications.

The chambers use LOW GWP R-449A refrigerant, cutting energy use by up to 40% compared to standard refrigerants, and DANFOSS and SAGINOMIYA solenoid valves for reliable refrigerant flow control across the repeated, high-cycle-count operation thermal shock testing typically demands.

Thermal Shock Test Chambers
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Sonacme two-zone thermal shock test chamber, studio product photo

Two-Zone Thermal Shock Chambers (SS/2 Series)

Basket-transfer thermal shock between a hot zone (up to +200°C) and a cold zone (down to −65°C). Six sizes from 50L to 1000L.
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Common to every model

Hot zone range+60 to +200°C
Cold zone rangeA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C (choose the grade when ordering)
Transfer methodBasket moves between the hot and cold zones
Standards referencedMIL-STD-810, MIL-STD-883, IEC 60068-2-14, JEDEC

Which model do I need?

Temperature performance is the same across the range, so choose by test space (the largest product or fixture you need to fit) and load capacity (the total mass in the basket). Check the external size against your floor space. Click a model for its full specifications.

ModelVolumeTest space W×H×D (mm)Max loadExternal size W×H×D (mm)
SS/50/65/250L350×400×35030kg965×2010×1524
SS/100/65/2100L450×500×45030kg1050×2050×1650
SS/200/65/2200L650×460×67050kg1300×2050×1900
SS/300/65/2300L960×460×67050kg1700×2050×1900
SS/500/65/2500L960×650×800100kg1700×2350×2150
SS/1000/65/21000L1100×900×1000100kg2000×2550×2400

Model specifications

50L · 30kg

SS/50/65/2 Two-Zone Chamber

Volume50L
Test space (W×H×D)350×400×350mm
External size (W×H×D)965×2010×1524mm
Test area load capacity30kg
Hot zone+60 to +200°C
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
TransferBasket switching between zones
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100L · 30kg

SS/100/65/2 Two-Zone Chamber

Volume100L
Test space (W×H×D)450×500×450mm
External size (W×H×D)1050×2050×1650mm
Test area load capacity30kg
Hot zone+60 to +200°C
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
TransferBasket switching between zones
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200L · 50kg

SS/200/65/2 Two-Zone Chamber

Volume200L
Test space (W×H×D)650×460×670mm
External size (W×H×D)1300×2050×1900mm
Test area load capacity50kg
Hot zone+60 to +200°C
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
TransferBasket switching between zones
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300L · 50kg

SS/300/65/2 Two-Zone Chamber

Volume300L
Test space (W×H×D)960×460×670mm
External size (W×H×D)1700×2050×1900mm
Test area load capacity50kg
Hot zone+60 to +200°C
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
TransferBasket switching between zones
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500L · 100kg

SS/500/65/2 Two-Zone Chamber

Volume500L
Test space (W×H×D)960×650×800mm
External size (W×H×D)1700×2350×2150mm
Test area load capacity100kg
Hot zone+60 to +200°C
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
TransferBasket switching between zones
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1000L · 100kg

SS/1000/65/2 Two-Zone Chamber

Volume1000L
Test space (W×H×D)1100×900×1000mm
External size (W×H×D)2000×2550×2400mm
Test area load capacity100kg
Hot zone+60 to +200°C
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
TransferBasket switching between zones
Enquire about SS/1000/65/2 →
Sonacme three-zone thermal shock test chamber, studio product photo

Three-Zone Thermal Shock Chambers (SS/3 Series)

Damper-switched thermal shock: hot and cold air is switched into the test area instead of moving a basket. Same six sizes, with Sonacme citing ISO 26262 and IEC 61508 for this series.
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Common to every model

Hot zone range+60 to +200°C
Heating timeAmbient to +200°C within 15 minutes
Cold zone rangeA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C (choose the grade when ordering)
Cooling timeAmbient to −75°C in 40–50 minutes, depending on size
Switching methodDamper switching
Standards referencedMIL-STD-883, ISO 26262, IEC 61508

Which model do I need?

As with the two-zone series, choose by test space and load capacity. Larger chambers take a little longer to pull down to −75°C, and the three-zone cabinets are wider than the equivalent two-zone models.

ModelVolumeTest space W×H×D (mm)Max loadCool-down to −75°CExternal size W×H×D (mm)
SS/50/65/350L350×400×35030kg40 min1330×2010×1524
SS/100/65/3100L450×500×45030kg40 min1450×2050×1650
SS/200/65/3200L650×460×67050kg40 min1650×2050×1900
SS/300/65/3300L960×460×67050kg45 min1980×2050×2000
SS/500/65/3500L960×650×800100kg45 min1980×2250×2400
SS/1000/65/31000L1100×900×1000100kg50 min2050×2250×2400

Model specifications

50L · 30kg

SS/50/65/3 Three-Zone Chamber

Volume50L
Test space (W×H×D)350×400×350mm
External size (W×H×D)1330×2010×1524mm
Test area load capacity30kg
Hot zone+60 to +200°C, ambient to +200°C within 15 min
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
Cooling timeAmbient to −75°C within 40 min
SwitchingDamper switching
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100L · 30kg

SS/100/65/3 Three-Zone Chamber

Volume100L
Test space (W×H×D)450×500×450mm
External size (W×H×D)1450×2050×1650mm
Test area load capacity30kg
Hot zone+60 to +200°C, ambient to +200°C within 15 min
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
Cooling timeAmbient to −75°C within 40 min
SwitchingDamper switching
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200L · 50kg

SS/200/65/3 Three-Zone Chamber

Volume200L
Test space (W×H×D)650×460×670mm
External size (W×H×D)1650×2050×1900mm
Test area load capacity50kg
Hot zone+60 to +200°C, ambient to +200°C within 15 min
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
Cooling timeAmbient to −75°C within 40 min
SwitchingDamper switching
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300L · 50kg

SS/300/65/3 Three-Zone Chamber

Volume300L
Test space (W×H×D)960×460×670mm
External size (W×H×D)1980×2050×2000mm
Test area load capacity50kg
Hot zone+60 to +200°C, ambient to +200°C within 15 min
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
Cooling timeAmbient to −75°C within 45 min
SwitchingDamper switching
Enquire about SS/300/65/3 →
500L · 100kg

SS/500/65/3 Three-Zone Chamber

Volume500L
Test space (W×H×D)960×650×800mm
External size (W×H×D)1980×2250×2400mm
Test area load capacity100kg
Hot zone+60 to +200°C, ambient to +200°C within 15 min
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
Cooling timeAmbient to −75°C within 45 min
SwitchingDamper switching
Enquire about SS/500/65/3 →
1000L · 100kg

SS/1000/65/3 Three-Zone Chamber

Volume1000L
Test space (W×H×D)1100×900×1000mm
External size (W×H×D)2050×2250×2400mm
Test area load capacity100kg
Hot zone+60 to +200°C, ambient to +200°C within 15 min
Cold zoneA: −40 to 0°C · B: −55 to 0°C · C: −65 to 0°C
Cooling timeAmbient to −75°C within 50 min
SwitchingDamper switching
Enquire about SS/1000/65/3 →
Frequently Asked Questions
What's the difference between the two-zone and three-zone chambers?
Both cover the same hot (+60 to +200°C) and cold (down to −65°C) ranges in the same six test-space sizes. The two-zone chambers move the product in a basket between the hot and cold zones. The three-zone chambers switch the air with dampers instead, and Sonacme lists them against ISO 26262 and IEC 61508 as well as MIL-STD-883.
How do I pick a size?
Start with the largest product or fixture you need to test and the total mass you'll load. The 50L and 100L chambers carry up to 30kg, 200L and 300L up to 50kg, and 500L and 1000L up to 100kg.
How fast do the three-zone chambers reach temperature?
Ambient to +200°C within 15 minutes. Ambient to −75°C takes about 40 minutes for the 50–200L chambers, 45 minutes for 300L and 500L, and 50 minutes for 1000L.
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Related Reading

See Sonacme's technical documentation for these chambers →