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Altitude Test Chambers

Combined Temperature and Low-Pressure Testing to 65,000 Feet Simulated Altitude

Aircraft, satellites, rockets, and high-altitude payloads experience a combination most ground-based test equipment can't reproduce: extreme temperature alongside significantly reduced atmospheric pressure, occurring together rather than one at a time. A standard temperature chamber, however wide its thermal range, tells you nothing about how a component behaves at 65,000 feet of simulated altitude, where reduced pressure changes convective cooling, outgassing behaviour, and the electrical breakdown characteristics of exposed connectors and components.

Sonacme's altitude test chambers combine high/low temperature control with low-pressure simulation in a single enclosure, covering ground-level conditions through to 65,000 feet simulated altitude. This lets a test programme reproduce the actual combined environment a component will see during ascent, cruise, or high-altitude operation, rather than testing temperature and pressure effects separately and hoping the combination doesn't introduce an interaction the individual tests missed.

The equipment is built to meet DEF STAN 00-35 Parts 3-11, 3-12, and 3-13 (the UK defence standard's high-temperature/low-pressure and low-temperature/low-pressure test methods), MIL-STD-810G Method 500.5 (Procedures I, II, and III, the US military low-pressure/altitude test method), and RTCA/DO-160C, the airborne equipment environmental qualification standard's altitude section — the core set referenced across satellite, rocket, airplane, and helicopter component qualification programmes. A fully welded 2mm SUS304 stainless steel inner chamber provides the structural integrity needed to maintain a reliable low-pressure seal across repeated test cycles, and both prefabricated and fully customised configurations are available where a programme's chamber volume or fixture requirements fall outside standard sizing.

Altitude Test Chambers
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Sonacme altitude test chamber, studio product photo

Altitude Test Chambers (SAT Series)

Four chamber sizes combining low-pressure altitude simulation with temperature and humidity control, for avionics and high-altitude electronics qualification.
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Technical Specifications

Temperature range-70°C to +180°C
Humidity range20-98%RH (atmospheric, non-pressurised operation)
Simulated altitudeNormal pressure down to 0.5kPa — approximately 65,000ft simulated altitude
Construction2mm SUS304 stainless steel test chamber, 10mm corrosion-resistant steel outer wall, 150mm polyurethane insulation, double-layer silicone door seal
Standards referencedMIL-STD-810G Method 500.5 (Procedures I, II, III), DEF STAN 00-35 Parts 3-11/3-12/3-13, RTCA/DO-160
Power supply380V AC, 50/60Hz
ModelCapacityInternal Dims (W×H×D)External Dims (W×H×D) 
SAT/250/70(H)250L550x600x700mm2000x1060x1900mmEnquire
SAT/500/70(H)500L700x800x900mm2500x1260x2050mmEnquire
SAT/1000/70(H)1000L1000x1000x1000mm2720x1460x2130mmEnquire
SAT/2000/70(H)2000L1400x1200x1200mm3150x1650x2050mmEnquire
Frequently Asked Questions
How high an altitude can these chambers simulate?
The SAT series reduces chamber pressure down to 0.5kPa, equivalent to roughly 65,000 feet of simulated altitude, combined with a -70°C to +180°C temperature range and 20-98%RH humidity control.
What standards are these chambers built to support?
They are built to support MIL-STD-810G Method 500.5 low-pressure (altitude) procedures, DEF STAN 00-35 avionics environmental test methods, and RTCA/DO-160 environmental conditions for airborne equipment.
What sizes are available?
Four working volumes — 250L, 500L, 1000L and 2000L — share the same temperature, humidity and altitude performance, so the choice comes down to the size of the test article.
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Related Reading

See Sonacme's technical documentation for these chambers →